AACE Methodology

Kpex · Module C: A Cost Model for Every Facility, in One Platform

Module C is the only place an estimator can put a credible, defensible number on a refinery, a rail line, a hospital, a solar farm, a mine, or a nuclear plant — early, fast, and on one consistent basis. Here is how it works, and why nothing else on the market does the same.

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Carlos Fuenmayor
Cost Engineer
· 13 Jul 2026 · 5 min read · 348 views
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Kpex · Module C

A Cost Model for Every Facility, in One Platform

Module C is the only place an estimator can put a credible, defensible number on a refinery, a rail line, a hospital, a solar farm, a mine, or a nuclear plant — early, fast, and on one consistent basis. Here is how it works, and why nothing else on the market does the same.

The gap every estimator knows

A concept lands on your desk on Monday. A new plant, a terminal, a treatment works — and the client wants a number by Friday, not next quarter. There is no detailed engineering yet. The equipment list is still a wish. And the tools you would normally reach for were each built for one corner of the problem: one is a process simulator, another only speaks oil and gas, a third only understands buildings. None of them speaks the full language of capital projects.

Module C was built to close that gap.

What Module C actually is

Module C is Kpex’s library of facility-level parametric cost models. Rather than building a facility up from thousands of line items you do not have yet, you describe it by what truly drives its cost — capacity, throughput, floor area, length, installed power — and Module C returns a structured, benchmarked capital cost, broken down the way an estimator expects to read it.

One methodology, applied to the whole built world

What sets it apart is the breadth. Module C spans the entire universe of capital projects, not a single slice of it:

C.1Industrial process plants — oil & gas (onshore, offshore, LNG, refineries), chemical and petrochemical, power generation, water and wastewater, food, pharmaceutical, pulp & paper, steel and aluminium, and more.
C.2Infrastructure — highways, railways, tunnels, pipelines, aqueducts, substations, dams and terminals.
C.3Buildings — twenty building types, from hospitals and laboratories to warehouses and airport terminals.
C.4Renewable energy — solar PV, onshore and offshore wind, green hydrogen, hydropower, battery storage, geothermal and hybrid systems.
C.5 · C.6Nuclear and mining — two of the hardest sectors to benchmark, modelled on exactly the same basis as everything else.

To our knowledge, no other estimating tool on the market covers that full spectrum at the facility level. Process simulators stop at the equipment. Sector tools stop at their sector. Module C is deliberately horizontal — one cost basis, one platform, applied to whatever the project happens to be.

Rigour you can defend

Behind every model is a capacity-to-cost relationship calibrated against real projects and published benchmarks, expressed as transparent parametric curves — not a black box. Each estimate returns as a full cost breakdown structure rather than a single lump sum, and each one carries a probabilistic range (P10 / P50 / P90) so you communicate uncertainty honestly instead of a false-precision point.

Every output is anchored to the AACE cost estimate classification, so a Module C result maps cleanly to a Class 5-to-Class 3 estimate and its expected accuracy. Location is handled by CAF’s Location Factor Index across 190+ countries; escalation, by the Cost Adjustment Index — so a curve derived in one place and year moves to your project’s place and year. And because Module C links to the OPEX and decommissioning (ABEX) models, the figure you produce is the starting point of a full lifecycle view, not just a capital number.

A cost model for the whole built world — and it is yours to use.

What it means for you

For the estimator: an order-of-magnitude number for almost any facility in minutes, complete with the breakdown, the range and the sources to stand behind it. For the project manager or owner: the ability to test a concept, compare options and sanity-check a bid before committing engineering hours. And for a portfolio that might hold a refinery, a substation and a hospital at once — one consistent, comparable basis across all of it.

Cost engineering intelligence, made usable

Kpex is a cost-intelligence platform: methodology built by estimators, made usable for the people who have to produce the number and defend it. Module C is where that intelligence meets the real breadth of what our clients build. It is not a calculator bolted onto a spreadsheet — it is a cost model for the whole built world.

Kpex by CAF Corporation — Project Cost Intelligence Platform